Our forged blocks, through high-precision near-net-shape forming process and customized material formulations (such as microalloying treatment), achieve grain size ≥8 grade, tensile strength increased by 15% to 30%, significantly enhancing the fatigue life and extreme environment resistance of components; By combining automated production lines (cycle time ≤20 seconds per piece) with real-time quality control systems, customers can reduce machining costs by 20% to 40% and shorten delivery cycles by 50%, helping customers in automotive lightweighting, aerospace and energy equipment to build core competitiveness in the three dimensions of cost reduction and efficiency improvement, performance improvement and sustainable development .
The production process of forged alloy steel blocks begins with the steel blocks being compressed in a mold and then precisely formed to meet the specific requirements of each project. It is widely applied in numerous industries such as aerospace, petroleum and natural gas. Tiptop offers you more than just the following products. If you have any questions, please contact us
42CrMo4 alloy steel through high carbon content and chromium molybdenum synergistic strengthening, combined with tempering process optimization, become the ideal choice in the field of hot forging die. Its performance advantages are reflected in high temperature strength, thermal fatigue resistance and deep penetration ability, suitable for complex thermal forming needs in automotive, energy, heavy machinery and other fields
Through material optimization, precision forging and customized services, we achieve a multidimensional balance of high strength, corrosion resistance, lightweight and low cost to meet the dual needs of reliability and economy in high-end industrial fields
We use alloy steel. Materials such as aluminum alloy and stainless steel ensure that the product has excellent durability, corrosion resistance and high-temperature stability, thereby significantly extending the service life of components and reducing maintenance costs. According to your industry requirements, we can customize material solutions to achieve the best performance.
Aluminum Block
property：Aluminum alloy is lightweight and high-strength, which can significantly reduce the structural weight. It has excellent corrosion resistance, with a naturally formed dense aluminum oxide film on the surface, effectively resisting corrosion from the atmosphere, seawater and chemical media
In the aerospace field: Aluminum blocks are used in aircraft landing gears, wing frames, engine turbine discs, etc., to meet the requirements of high strength and lightweight
Alloy Blocks
Performance advantages: Alloy steel block can maintain higher plasticity and toughness at the same hardness, meeting the dual demands of high strength and impact resistance. For example, AISI 4340 low alloy steel can achieve a high yield strength of 150 KSI through heat treatment and also has excellent impact toughness. In addition, alloying elements (such as chromium and nickel) can form a dense oxide film, which can resist acid, alkali, salt and high-temperature oxidation corrosion, thus extending the service life of components
Is used in the aerospace industry for critical components such as aircraft load-bearing frames, landing gears, and turbine discs/blades of aero engines to ensure high strength and extreme environment resistance
In energy and industrial equipment , nuclear power main pump forgings, wind power main shaft, high temperature and high pressure resistant and uniform structure construction machinery hydraulic connecting rods, ship main shaft, with both high load and fatigue resistance
Stainless Steel Block
Performance advantage: Stainless steel shaft has corrosion resistance A dense chromium oxide film (passivation film) is formed on the surface, effectively resisting corrosion from air, water, acids, alkalis and salts. It has high tensile strength and can also withstand heavy loads and impacts. Not prone to oxidation or deformation in high temperature environment, prolonging equipment life .
Mechanical manufacturing and aerospace
Key components: aircraft engine turbine discs, rocket thruster forgings, withstanding extreme high temperature and high pressure environments
Industrial equipment: chemical reactor forgings, ship drive shafts, with outstanding corrosion resistance and load-bearing capacity
Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery
Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment)
Meet the stringent requirements of the oil/gas, nuclear and other industries
For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions
Raw Material Quality Control
We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.
In-Process Quality Monitoring
During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.
Finished Product Quality Inspection
Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.
From raw material intake to finished product release, we strictly control quality at every stage to ensure stable product performance.
As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.
TIPTOP will always be your reliable partner in the oil and gas industry
For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.
Flexible machining of complex shapes: Free forging eliminates the need for complex molds to produce large or shaped parts (such as ship spindles, aircraft frames) to meet your customized needs
From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.
Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.
Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.
element
Content range (%)
Functional characteristics
| C |
| 0.38-0.45 |
Provides base hardness and strength, balancing toughness and wear resistance
| Cr |
| 0.9-1.2 |
Improved hardenability, corrosion resistance and high temperature oxidation resistance
| Mo |
| 0.15-0.30 |
Inhibit temper brittleness, enhance high temperature strength and thermal fatigue resistance
| Mn |
| 0.6-0.9 |
Improve hardenability and machinability
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