The Materials Required for Forging Parts
What Makes our Forging Materials Unique
Full industrial chain coverage
From carbon steel to nickel alloys, it covers a full range of materials, catering to the demands of seven major industries ranging from civilian parts to aerospace parts.
2, process-materials collaborative innovation
Our unique forging process technology meets all your drawing requirements.
Youdaoplaceholder0 3. Sustainable manufacturing
The utilization rate of aluminum alloy closed forging materials has been improved, and waste is reduced every year.
If you have any questions about our forging materials, please contact us or request a quotation for an in-depth price analysis
Forging materials mainly include the following categories
Carbon Steel Forgings
Carbon steel
Forging advantages: lowest cost, excellent processing performance, good weldability, and significantly improved hardness and wear resistance after heat treatment.
Typical products: gears, shafts, flanges, building structures.
Functions and applications: Mechanical manufacturing (such as automobile engine crankshafts): withstand high loads and impacts; Construction industry (steel structure connectors): ensure structural stability
Alloy Forging
Forging advantages: By adding chromium, molybdenum and other elements, high strength, high wear resistance and high temperature resistance are achieved. The core performance is uniform after heat treatment, which can extend the continuous operation of key components (such as drill tools and turbine blades), reduce maintenance frequency, and adapt to heavy loads and extreme working conditions.
Typical products: turbines, bearings, drill tools, molds.
Functions and applications:
Energy equipment (petroleum drill tools): high pressure resistance and wear resistance; Aerospace (aerospace spark parts): adapt to extreme temperatures and turbines.
Stainless steel forgings
Stainless steel
Forging advantages: excellent corrosion resistance (especially 316L, duplex steel), high surface finish, meeting food-grade and medical-grade hygiene standards. Reduce the maintenance cost of chemical and medical equipment, avoid the risk of failure caused by corrosion, and improve product safety compliance.
Typical products: chemical valves, food processing equipment, surgical instruments.
Functions and applications:
Chemical/marine engineering: resist acid and alkali corrosion;
Medical equipment: high biocompatibility, inhibit bacterial growth.
Copper alloy forgings
Copper alloy
Forging advantages: excellent electrical/thermal conductivity, natural antibacterial, seawater corrosion resistance, easy to precisely forge complex shapes to optimize the energy efficiency of power equipment (such as electrical connectors), extend the life of ship and water supply system components, and reduce the risk of biological contamination. .
Typical products: electrical connectors, heat exchangers, ship accessories.
Functions and applications: Power electronics (conductive terminals): efficient transmission of electrical energy; Building water supply and drainage (valves and fittings): extended service life
Aluminum Forging
Aluminum alloy
Forging advantages: lightweight (density is only 1/3 of steel), corrosion resistance, good thermal conductivity, suitable for complex die forging to help energy conservation and emission reduction in the automotive and aerospace fields, improve product portability (such as radiators, aircraft structural parts), and reduce transportation energy consumption.
Typical products: aircraft structural parts, car wheels, radiators.
Functions and applications:
Aerospace (fuselage frame): weight reduction and fuel efficiency improvement by 45%;
Consumer electronics (heat dissipation module): rapid heat conduction and cooling
Nickel alloy forgings
Nickel alloy
Forging advantages: resistance to high temperature oxidation (above 800℃), creep and radiation resistance, stable performance under extreme environments. Ensure the reliability of key equipment such as nuclear power and aircraft engines under extreme conditions, and avoid high temperature deformation and corrosion failure. Typical products: aircraft engine blades, nuclear power reactor components, chemical reactors.
Functions and applications: High temperature environment (gas turbine): withstand continuous operation above 800℃; Nuclear power equipment: radiation and corrosion resistance
Customized Service Options for Forging Materials
- Our advanced forging technology can create unique products, parts and shapes for a variety of industries and applications.
- With more than two decades of experience, we have the knowledge and expertise to manufacture custom forgings to the exact specifications of your project.
- TIPTOP also offers a variety of additional services to enhance the quality and value of your Forged part
Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery
Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment)
Meet the stringent requirements of the oil/gas, nuclear and other industries
For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions
Each Inspection Process of Forging Materials
Raw Material Quality Control
In-Process Quality Monitoring
Finished Product Quality Inspection
Raw Material Quality Control
We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.
In-Process Quality Monitoring
During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.
Finished Product Quality Inspection
Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.
Instruments used in the Process of Forging Materials
From raw material intake to finished product release, we strictly control quality at every stage to ensure stable product performance.
Thread detector
- Accurately measure thread parameters
- Automatically determines thread integrity
spectrograph
- Accurate testing of raw material composition
- Dynamic monitoring of production process
- Finished product quality conformance verification
Carbon sulfur analyzer
- Precise control of material composition
- Optimize the smelting and forging process
- Quality traceability and standardization certification
Universal testing machine
- multi-dimensional mechanical properties test
- High temperature and high pressure environment simulation
- Precision control and data acquisition
Nondestructive testing
- Defect detection and location
- Material performance evaluation
- Geometric parameter measurement
- Dynamic monitoring and prediction
Metallographic microscope
- Analysis of microstructure
- Defect and contamination detection
- Whole process data support
Reputation certification
Our ISO certificate
As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.
International Customers
TIPTOP will always be your reliable partner in the oil and gas industry
For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.
The Process in the Production of Forging Materials
Flexible machining of complex shapes: Free forging eliminates the need for complex molds to produce large or shaped parts (such as ship spindles, aircraft frames) to meet your customized needs
Strong Technical Support
From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services
Quality Assurance
Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck
Complete integrated supply service
.Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply. ·Close cooperation with API machine shops, can support finished products supply.
Core advantages of ODM metal forging
- Independent design mold opening capability :
support the whole process design from drawings to finished products, covering complex geometric shapes such as special-shaped structure and porous position, reducing secondary processing costs
- Vertical integration industry chain :
From raw material processing (such as steel plate pretreatment) to system integration and whole machine testing, the whole chain independent manufacturing reduces the cost of intermediate links and ensures quality control
- Whole process quality inspection：
From raw material testing (such as metal composition analysis) to third party certification of finished products (such as ultrasonic inspection, hardness testing), ensure that compressive strength, fatigue life and other indicators meet the standards
42CrMo4 Large Alloy Steel Forged Block For Hot Forging Mould Chemical composition interacts with key elements
element
Content range (%)
Functional characteristics
| C |
| 0.38-0.45 |
Provides base hardness and strength, balancing toughness and wear resistance
| Cr |
| 0.9-1.2 |
Improved hardenability, corrosion resistance and high temperature oxidation resistance
| Mo |
| 0.15-0.30 |
Inhibit temper brittleness, enhance high temperature strength and thermal fatigue resistance
| Mn |
| 0.6-0.9 |
Improve hardenability and machinability
