Custom forging services provide engineered metal components designed to meet exact performance, dimensional, and application requirements. Compared with standard off-the-shelf forgings, custom forgings offer superior mechanical integrity, optimized grain flow, and greater design flexibility for demanding industries such as oil & gas, aerospace, power generation, and heavy equipment manufacturing.
At TIP TOP Forging, we deliver end-to-end custom forging services—from material selection and process design to forging, heat treatment, and final machining—ensuring every forged part meets its intended service conditions.
Custom Forging Services Overview and Manufacturing Capabilities
Professional custom forging services involve shaping heated metal using controlled compressive forces to achieve near-net or fully engineered geometries. Depending on part size, complexity, and mechanical requirements, forging methods may include:
Open-die forging
Closed-die forging
Ring rolling
Custom metal hammer forging
Custom hammer forging is especially effective for large-section components requiring enhanced fatigue resistance and directional strength.
Custom Forging Services and Custom Forgings Materials Selection
Selecting the right custom forgings materials is the foundation of performance. TIP TOP Forging supplies and forges a wide range of metals, including:
Custom carbon steel forgings for structural and pressure-bearing parts
Custom alloy steel forgings for high-strength and fatigue-critical applications
Custom chrome moly forgings for elevated temperature and pressure environments
Material grades are selected based on load, temperature, corrosion exposure, and service life requirements.
Custom Forging Services for Alloy, Stainless, and Specialty Steel Bars
Bar-shaped forgings are widely required across industrial sectors. Our custom forging services include:
4130 custom forged bars for oilfield and mechanical applications
317 SS custom forged bars for corrosive and chemical environments
Oil & gas custom steel bar forgings for drilling, completion, and production equipment
Forged bars offer superior internal soundness and mechanical uniformity compared to rolled products.
Oil & Gas Custom Forging Services for Bars and Rolled Forgings
For upstream energy applications, custom forging services must meet high pressure, impact, and fatigue demands. TIP TOP Forging provides:
Oil & gas custom steel bar forgings
Oil & gas custom steel rolled forgings
These components are used in wellhead equipment, pressure control systems, subsea tooling, and surface facilities where reliability is critical.
Custom Forging Services for Wheels, Rims, and Rotating Components
Beyond industrial equipment, custom forging services are also used in rotating and load-bearing assemblies. We manufacture:
Custom forged wheels and forged custom wheels
Custom made forged wheels for heavy-duty and specialty applications
Custom forged rims requiring high impact resistance and structural balance
Forging improves grain alignment, reducing the risk of cracking under cyclic loading.
Custom Forging Services Using Hammer Forged and Near-Net Shapes
Custom hammer forged parts and custom metal hammer forging processes allow precise control over deformation paths. This approach:
Enhances directional strength
Reduces internal defects
Minimizes machining allowance
Near-net forged shapes also help customers reduce material waste and machining costs.
Superalloy and Nickel-Based Custom Forging Services
For extreme service conditions, TIP TOP Forging provides custom forging services using:
Nickel-based superalloys
Heat-resistant and corrosion-resistant alloys
These superalloy custom forged parts are commonly used in aerospace, power generation, chemical processing, and high-temperature industrial systems.
Quality Control in Custom Forging Services
Reliable custom forging services require strict quality management throughout the process, including:
Chemical composition verification
Controlled forging ratios
Heat treatment optimization
Dimensional and non-destructive inspection
Forged components are manufactured to ensure consistency, traceability, and long-term service reliability.
TIP TOP Forging: Professional Custom Forging Services Manufacturer
TIP TOP Forging is a dedicated manufacturer providing global customers with engineered custom forging services. Our capabilities include:
OEM carbon, alloy, stainless, and nickel alloy forgings
Large-section open-die forgings and rolled rings
OEM forged bars, wheels, rims, and specialty components
Thanks to our in-house forging skills and versatile production capacity, we are able to deliver a wide range of products, from small-batch custom projects to large-volume industrial programs.
Benefits of Forged Components
Forged components have the following advantages over casting or machining from the plate:
Have a higher fatigue and impact resistance
Have a better structural integrity
Get longer service life under cyclic stress
This is why forged solutions are still the primary option for safety-critical and high-load applications.
Summary: Custom Forging Services Adapted to Your Application
Quality custom forging services are a perfect combination of material science, process control, and manufacturing knowledge. Whether it be custom alloy steel forgings and nickel alloy forgings or custom forged wheels and oil & gas components, well-designed forgings guarantee the highest level of performance and reliability.
TIP TOP Forging is the reliable partner for your custom forging services. We will be pleased to provide you with technical expertise and manufacturing precision.
Get in touch with TIP TOP Forging regarding Custom Forging Services
You are welcome to send us your drawings, specifications, or application requirements. Our engineers will identify the most suitable materials, forging methods, and solutions that will fit both your needs and budget.
