AISI 1030
Widely used in forged components requiring moderate wear resistance and load-bearing capacity, it finds applications across industries such as oil & gas, mining, automotive, and general machinery.
Descriptions
1. Chemical Composition
AISI 1030 complies with the following composition (weight %):
Element | Content (%) |
Carbon (C) | 0.28-0.34 |
Manganese (Mn) | 0.60-0.90 |
Phosphorus (P) | ≤0.040 |
Sulfur (S) | ≤0.050 |
Silicon (Si) | ≤0.40 |
Iron (Fe) | Balance |
2. Mechanical Properties
Properties depend on forging processes and heat treatments. Typical values for hot-forged and normalized AISI 1030:
Property | Value |
Tensile Strength | 500-700 MPa(72-102 ksi) |
Yield Strength | 350-550 MPa(51-80 ksi) |
Elongation (50mm) | 12-20% |
Hardness | 150-200 HB(Brinel1) |
Impact Energy (Charpy V-notch) | 15-30J(11-22 ft-1b)at 20°C |
3. Key Advantages
Cost-Effective Strength: Higher strength than low-carbon steels (e.g., AISI 1020) at a moderate cost.
Machinability: Easily machined in annealed or normalized conditions.
Heat Treatability: Responds well to Q&T for enhanced mechanical properties.
4. Limitations
Corrosion Susceptibility: Requires coatings (e.g., galvanizing, painting) for humid or corrosive environments.
Weldability Challenges: Preheating and post-weld heat treatment are necessary to avoid cracking.
Limited Wear Resistance: Needs surface hardening for abrasive applications.
5. Comparison with Similar Grades
Material | Strengths | Weaknesses vs. AISI 1030 |
AISI 1020 | Better weldability and ductility | Lower strength(380-550 MPa tensile) |
AISI 1045 | Better weldability and ductility tensile) | PaPoorer machinability and weldability |
AISI4140 | Superior strength and corrosion resistance | Higher cost and complex heat treatment |
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Standards & Certifications
API 6A (Wellhead Equipment) for non-sour service applications.
ASME B16.34 (Valves) for pressure-retaining parts.
Applications
Drill String Components:
Subs, stabilizers, and tool joints for moderate-depth drilling operations.
Valve Bodies and Actuators:
Forged parts for low-to-medium pressure systems.
Pump Shafts and Gears:
Wear-resistant components for hydraulic and mud pumps.
Crusher and Mill Components:
Shafts, pins, and bushings for ore processing machinery.
Conveyor Chain Links:
High-strength forged links for bulk material transport.
Excavator Bucket Teeth:
Case-hardened teeth for moderate abrasion resistance.
Automotive Components:
Axles, crankshafts, and transmission gears (after heat treatment).
Agricultural Equipment:
Plowshares, tiller blades, and drivetrain parts.