C1026
C1026 is a medium-carbon steel grade classified under ASTM A29/A29M standards, optimized for cold forging and machining.
Descriptions
1. Chemical Composition
The chemical compositions of AISI 1008 and 1010 (per ASTM A29/A29M and SAE J403 standards) are:
Element | Composition (%) |
Carbon (C) | 0.22-0.28 |
Manganese (Mn) | 0.60-0.90 |
Phosphorus (P) | ≤0.040 |
Sulfur (S) | ≤0.050 |
Iron (Fe) | Balance(~98.7%) |
2. Mechanical Properties
Typical mechanical properties for C1026 forgings (cold-finished or annealed condition):
Property | Cold-Forged | Annealed |
Tensile Strength | 540-690 MPa(78-100 ksi) | 430-550 MPa(62-80 ksi) |
Yield Strength(0.2%) | 480-620 MPa(70-90 ksi) | 340-450 MPa(49-65 ksi) |
Elongation (50mm) | 10-15% | 20-30% |
Hardness (Brinell) | 160-210HB | 120-150HB |
Modulus of Elasticity | 200 GPa (29,000 ksi) | 200 GPa (29,000 ksi) |
Density | 7.87 g/cm3 | 7.87 g/cm3 |
3. Key Advantages
Cold Forgeability: Excellent for high-speed cold forming without cracking.
Machinability: Good for drilling, threading, and milling in annealed condition.
Cost Efficiency: Ideal for mass production of small to medium-sized parts.
Surface Quality: Smooth finish suitable for plating (e.g., zinc, nickel).
4. Limitations
Limited Weldability: Prone to cracking if welded without pre/post-heat treatment.
Corrosion Sensitivity: Requires coatings for outdoor or corrosive environments.
Not for High-Temperature Use: Loses strength above 300°C (570°F).
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Applications
Low-to-Medium Pressure Systems: Flanges and connectors for water injection or gas pipelines (non-corrosive environments). Valve bodies and pump housings in low-pressure systems. Tooling parts for drilling rig maintenance (e.g., jigs, alignment pins). Subsidiary Components: Brackets and fasteners for pipeline supports. Temporary scaffolding components.
Material Handling: Conveyor chain links and roller shafts (light-to-medium load applications). Bushings and spacers for machinery assemblies. Equipment Components: Replacement pins and hinges for non-abrasive environments. Tool handles and custom fasteners for maintenance.
Brackets and clamps for electrical transmission towers. Bolt assemblies for transformer and generator mounts.
Ground Support Equipment: Tooling jigs and assembly fixtures for aircraft maintenance. Non-structural fasteners for hangar infrastructure. Prototyping: Low-cost test components for validating aerodynamic designs. Mock-up parts for training simulators.