Gear Shaft Forging – Precision Forged Shafts for Heavy-Duty Applications

Product Overview

Gear Shaft Forging is the necessary intermediate factor for manufacturing high-strength, precision-engineered shafts used in annoying industrial applications. Through superior forging techniques, these shafts attain a most appropriate grain float and mechanical integrity, making sure dependable overall performance below excessive torque, shock loads, and cyclic fatigue.

 

As a expert forging producer in China, we provide customized and popular Gear Shaft Forgings tailor-made to your specifications, with aggressive pricing and world shipping.

 

What is Gear Shaft Forging?

Gear Shaft Forging is the system of shaping heated metal billets underneath managed strain to produce near-net-shape shafts with extraordinary power and toughness. Unlike solid or utterly machined shafts, solid shafts deliver:

 

✅ Superior grain float alongside the size of the shaft

✅ Excellent durability and fatigue resistance

✅ Better overall performance below torsional and bending loads

✅ Cost-effective manufacturing for small-to-medium batches

 

Forged equipment shafts are imperative for automotive, industrial, agricultural, mining, and heavy equipment applications.

 

Advantages of Our Gear Shaft Forgings

✅ Superior Strength & Fatigue Resistance

 

Grain float follows shaft geometry, lowering stress risers

 

Withstands repeated excessive torque and bending loads

 

✅ Custom Sizes & Shapes

 

Near-net shapes limit machining time and cost

 

Fully tailor-made to your drawings and tolerances

 

✅ Premium Material Options

 

Carbon steel, alloy steel, stainless steel

 

Heat-treated for focused mechanical properties

 

✅ Consistent Quality & Full Traceability

 

Ultrasonic Testing (UT), MPI, hardness and dimensional inspections

 

Certified substances with full traceability

 

✅ Competitive Factory Pricing

 

Direct manufacturing fee advantage

 

Flexible manufacturing volumes, from prototypes to manufacturing orders

 

Typical Applications

Automotive Transmission Shafts

 

Heavy Equipment Gear Shafts

 

Wind Turbine Main Shafts

 

Mining Conveyor Drive Shafts

 

Industrial Reducer Shafts

 

Agricultural Machinery Shafts

 

Material Options

✅ Carbon Steels (C45, 1045, AISI 1050)

✅ Alloy Steels (4140, 4340, 42CrMo, 35CrMo)

✅ Stainless Steels (304, 316, 410)

✅ Other customized grades reachable on request

 

Heat Treatment Options

✅ Normalized

✅ Quenched and Tempered

✅ Annealed

✅ Carburized or Induction Hardened (as specified)

 

Product Specifications and Dimensions

Specification	Typical Range / Options
Outside Diameter (OD)	50 mm – 500 mm
Length	Up to 5 meters (customizable)
Weight per Piece	5 kg – 3000 kg
Material Grades	Carbon steel, Alloy steel, Stainless steel
Heat Treatment	Normalized, Q&T, Annealed, Hardened
Tolerances	As per drawing / industry standards
Surface Finish	As forged / Machined / Blasted
Testing Options	UT, MPI, Hardness, Mechanical Tests

 

Quality Assurance

✅ Certified uncooked substances (EN 10204 3.1 / 3.2 certificates available)

✅ In-process and remaining dimensional inspections

✅ Ultrasonic Testing for inner integrity

✅ Magnetic Particle Inspection (MPI) for floor cracks

✅ Hardness and mechanical checking out as required

 

Why Choose Our Gear Shaft Forgings?

✅ Advanced Forging Facilities

 

Modern hydraulic presses and precision hammers

 

Experienced engineers to optimize your format for forging

 

✅ Custom Engineering Support

 

Review of your drawings for forging feasibility

 

Suggestions to minimize machining and enhance cost-efficiency

 

✅ Flexible Production Capabilities

 

From small prototype batches to large-scale production

 

✅ Export-Ready Service

 

ISPM-15 licensed timber packaging

 

Full export documentation and international shipping

 

Get a Quote for Gear Shaft Forgings

Your equipment’s reliability relies upon on the excellent of its crucial components. Investing in gorgeous Gear Shaft Forgings skill safer operation, decrease renovation costs, and longer carrier life.

 

👉 Contact us these days to talk about your requirements, request a targeted quote, or get technical recommendation on cloth decision and forging design.