Customized Forgings manufacture

Choose TIPTOP for superior non-magnetic steel products that deliver outstanding performance and durability in the most challenging drilling environments.

The advantages of Customized Forgings

We are committed to providing customers with high-performance custom forging solutions, the core advantage lies in ‌ “non-magnetic, corrosion-resistant, high strength” trinity ‌. Made of austenitic stainless steel materials such as 304 and 316L, it achieves a zero magnetic interference characteristic with a magnetic permeability of ≤1.005 through precision forging processes, meeting the demands of demanding scenarios such as medical imaging equipment and precision electronic instruments. The forging grain refinement technology enables the tensile strength of the product to exceed 800MPa. Combined with the strengthening of molybdenum and nitrogen elements, the resistance to seawater, acid and alkali corrosion and the service life are enhanced, making it suitable for extreme environments such as nuclear power and deep sea. We support the integrated molding of complex and irregular parts. We empower the reliability upgrade of our customers’ products through the innovation of forging technology.

 

API7-1 4145H Stabilizer Sleeve Forging

Integral blade stabilizer could help to stabilize the drilling tools in the drilling process of oil, gas and geological exploration. It could greatly increase the bit life, drilling speed and well bore quality. spiral integral blade stabilizer and straight integral blade stabilizer both available.

Oilfield Drilling P550, PR140, TWZ-4HS, Tools NMDC Non Magnetic Sub Crossovers

Choose TIPTOP's premium non-magnetic steel products to deliver outstanding performance and durability in the most challenging drilling environments. Our product range includes: Non-magnetic drill collar Non-magnetic stabilizer Non-magnetic heavy drill pipe Non-magnetic drill pipe for mining purposes Short no magnetic collar Measuring submarines while drilling

Oil&gas API 7-1 Stabilizer Forging for downhole drilling

Oil&gas API 7-1 Stabilizer Forging for downhole drilling the casing in the center of the wellbore during drilling. This helps improve cementing quality and distributes the cement slurry evenly between the casing and the wellbore, enhancing casing stability and sealing.

The Material of the Customized Forged

We use carbon steel, alloy steel, stainless steel, aluminum alloy and nickel alloy. In the forging of shaft products, they play a leading role in transmitting high power, reducing size and weight, improving wear resistance, and adapting to high, low and corrosive environments. In corrosive environments, alloy steel may be used. According to your industry requirements, we can customize material solutions. To achieve the best performance.

Carbon Steel

property:Carbon steel can maintain structural stability under long-term cyclic loads and is widely used in industrial equipment (such as crankshafts, gears) ‌ and has good ductility, can be processed into special-shaped parts (such as flanges, springs) by cold stamping, forging and other processes ‌ reduce procurement and production costs ‌ improve equipment reliability and efficiency

Carbon steel ‘s rigidity and wear resistance can withstand high speeds and complex loads ‌‌ in the field of energy and power ‌
In aerospace and Marine ‌ fields, ordinary carbon steel shafts, after carburizing or surface hardening treatment, can be used for ship propulsion shafts and non-high-temperature aviation components (such as auxiliary equipment shafts) ‌ maintain stability in operating conditions, excellent fatigue resistance, and ensure the reliability of continuous operation of equipment ‌

Alloy 

Performance advantages: Alloy steel can maintain higher plasticity and toughness at the same hardness, meeting the dual demands of high strength and impact resistance. For example, AISI 4340 low alloy steel can achieve a high yield strength of 150 KSI through heat treatment and also has excellent impact toughness. In addition, alloying elements (such as chromium and nickel) can form a dense oxide film, which can resist acid, alkali, salt and high-temperature oxidation corrosion, thus extending the service life of components

In the aerospace field: The main shafts of aero engines, landing gear support shafts, etc. are made of high-temperature alloys, which can maintain structural stability at temperatures ranging from 723 to 873K, meeting the requirements of supersonic flight
In energy and heavy industry ‌:
The main pump shaft of nuclear power plants, the main shaft of wind turbines, etc. are made of corrosion-resistant alloy steel (such as AISI 4340), which can withstand seawater erosion and alternating stress, and the service life is increased by more than 30%

aluminum 

Performance: Aluminum alloy has high tensile strength, can withstand heavy loads and impact forces, and has excellent wear resistance. It is not prone to deformation or breakage during long-term use, which can reduce equipment failure rates. The dense oxide film on the surface can resist corrosive media such as moisture, acid and alkali, and salt spray, extending the service life of components. It is especially suitable for harsh environments such as chemical and Marine industries

Aerospace field ‌ : Applicable to core load-bearing components such as aircraft landing gear, wing connectors, and spacecraft fuel tanks, which require both lightweight and high load capacity
Energy and Heavy Equipment ‌ industry: for wind turbine main shaft bearing rings, nuclear power plant fuel racks and oil pipeline flanges, can withstand high pressure, corrosive medium and long-term alternating stress.
Heavy machinery gear rings and crane load-bearing discs, supporting high torque and impact loads

stainless steel 

Performance: The chromium element in stainless steel (content ≥16%) forms a dense chromium oxide passivation film, effectively resisting corrosion from moisture, salt spray and moderate acid and alkali environments, which can extend the service life. It also supports various forming processes such as cold/hot bending, stamping and welding. For complex structures, the processing efficiency is high (for example, 4509 material can be flexibly cut and welded).

Automotive and transportation ‌ Field: Typical applications of stainless steel discs ‌ in body structural parts, exhaust system pallets, steel pallets for logistics and warehousing, etc. It can achieve lightweight design (compared with cast iron), reduce energy consumption and improve transportation efficiency

Customized Forgings offer Customizable Services

  •  Our advanced forging technology can create unique products, parts and shapes for a variety of industries and applications.
  •  With more than two decades of experience, we have the knowledge and expertise to manufacture custom forgings to the exact specifications of your project.
  • TIPTOP also offers a variety of additional services to enhance the quality and value of your Customized Forged

Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery

Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment) ‌

Meet the stringent requirements of the oil/gas, nuclear and other industries

For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions ‌ ‌

Tiptopforging Customized Forgings Quality Control Process

Raw Material Quality Control

We strictly approve raw material suppliers and conduct chemical composition analysis and visual inspections on incoming raw materials. This ensures the quality of raw materials, guaranteeing product quality from the source.

In-Process Quality Monitoring

During production, we strictly monitor the quality of each process, including dimensional checks and surface quality inspections. We promptly correct any issues found to ensure stable and controllable production processes.

Finished Product Quality Inspection

Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing. This ensures each product meets standards in performance and quality, giving customers confidence in our products.

Raw Material Quality Control

We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.

In-Process Quality Monitoring

During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.

Finished Product Quality Inspection

Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.

Testing Equipment for Customized Forged

Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers confidence in our products.

Thread detector

  • Accurately measure thread parameters
  • ‌Automatically determines thread integrity

spectrograph

  • Accurate testing of raw material composition
  • Dynamic monitoring of production process
  • Finished product quality conformance verification

Carbon sulfur analyzer

  • Precise control of material composition
  • Optimize the smelting and forging process
  • Quality traceability and standardization certification

Universal testing machine

  • multi-dimensional mechanical properties test
  • High temperature and high pressure environment simulation
  • Precision control and data acquisition

Nondestructive testing

  • Defect detection and location
  • Material performance evaluation
  • Geometric parameter measurement
  • Dynamic monitoring and prediction

Metallographic microscope

  • Analysis of microstructure
  • Defect and contamination detection
  • Whole process data support

OUR CUSTOMERS

Reputation certification

Our ISO certificate

As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.

International Customers

TIPTOP will always be your reliable partner in the oil and gas industry

For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.

Our production capacity propulsion shaft forging

Vacuum smelting ‌ (VIM/VAR) : to ensure material purity, reduce impurities, increase forging density and fatigue life ‌.
‌ Deformation strengthening ‌ : Cold or hot rolling processes improve surface finish and dimensional accuracy while increasing wear resistance

Technical Force

From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.

Quality Assurance

Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.

Integrated Supply Service

Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.

TIPTOP The core advantage of custom forgings

  • Mechanical properties are significantly improved:
    High strength and toughness ‌
    By forging process (such as cold forging, die forging) to optimize the metal grain structure, reduce porosity, improve the tensile strength and impact resistance of forgings, suitable for heavy duty or high pressure scenarios ‌.
    ‌ Tissue compactness and structural integrity ‌
    Forging eliminates metallurgical defects (such as cracks, inclusions) in raw materials, forms a uniform microstructure, and enhances fatigue life and reliability ‌.
    The grain flow direction matches the part profile to reduce the risk of stress concentration, suitable for harsh environments such as aerospace and nuclear energy

Comparison of the characteristics of various forging materials

Performance priority

 

Recommended material

 

typical application

 

High strength + high temperature resistance

 

GH3625 nickel-based alloy, 40Mn18Cr3 steel

 

Aircraft engines, nuclear energy equipment ‌

 

Corrosion resistant + lightweight

 

316L stainless steel, 5083 aluminum alloy

 

Ship, chemical pipeline ‌

 

No magnetic + high strength

 

MP35N alloy, 20Mn23Al steel

 

Medical equipment, military components ‌

 

High temperature + economy

 

Precipitation hardened stainless steel (17-4PH)

 

Energy equipment, precision instruments ‌

 

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