We are committed to providing customers with high-performance custom forging solutions, the core advantage lies in “non-magnetic, corrosion-resistant, high strength” trinity . Made of austenitic stainless steel materials such as 304 and 316L, it achieves a zero magnetic interference characteristic with a magnetic permeability of ≤1.005 through precision forging processes, meeting the demands of demanding scenarios such as medical imaging equipment and precision electronic instruments. The forging grain refinement technology enables the tensile strength of the product to exceed 800MPa. Combined with the strengthening of molybdenum and nitrogen elements, the resistance to seawater, acid and alkali corrosion and the service life are enhanced, making it suitable for extreme environments such as nuclear power and deep sea. We support the integrated molding of complex and irregular parts. We empower the reliability upgrade of our customers’ products through the innovation of forging technology.
Integral blade stabilizer could help to stabilize the drilling tools in the drilling process of oil, gas and geological exploration. It could greatly increase the bit life, drilling speed and well bore quality. spiral integral blade stabilizer and straight integral blade stabilizer both available.
Choose TIPTOP's premium non-magnetic steel products to deliver outstanding performance and durability in the most challenging drilling environments. Our product range includes: Non-magnetic drill collar Non-magnetic stabilizer Non-magnetic heavy drill pipe Non-magnetic drill pipe for mining purposes Short no magnetic collar Measuring submarines while drilling
Oil&gas API 7-1 Stabilizer Forging for downhole drilling the casing in the center of the wellbore during drilling. This helps improve cementing quality and distributes the cement slurry evenly between the casing and the wellbore, enhancing casing stability and sealing.
We use carbon steel, alloy steel, stainless steel, aluminum alloy and nickel alloy. In the forging of shaft products, they play a leading role in transmitting high power, reducing size and weight, improving wear resistance, and adapting to high, low and corrosive environments. In corrosive environments, alloy steel may be used. According to your industry requirements, we can customize material solutions. To achieve the best performance.
Carbon Steel
property:Carbon steel can maintain structural stability under long-term cyclic loads and is widely used in industrial equipment (such as crankshafts, gears) and has good ductility, can be processed into special-shaped parts (such as flanges, springs) by cold stamping, forging and other processes reduce procurement and production costs improve equipment reliability and efficiency
Carbon steel ‘s rigidity and wear resistance can withstand high speeds and complex loads in the field of energy and power
In aerospace and Marine fields, ordinary carbon steel shafts, after carburizing or surface hardening treatment, can be used for ship propulsion shafts and non-high-temperature aviation components (such as auxiliary equipment shafts) maintain stability in operating conditions, excellent fatigue resistance, and ensure the reliability of continuous operation of equipment
Alloy
Performance advantages: Alloy steel can maintain higher plasticity and toughness at the same hardness, meeting the dual demands of high strength and impact resistance. For example, AISI 4340 low alloy steel can achieve a high yield strength of 150 KSI through heat treatment and also has excellent impact toughness. In addition, alloying elements (such as chromium and nickel) can form a dense oxide film, which can resist acid, alkali, salt and high-temperature oxidation corrosion, thus extending the service life of components
In the aerospace field: The main shafts of aero engines, landing gear support shafts, etc. are made of high-temperature alloys, which can maintain structural stability at temperatures ranging from 723 to 873K, meeting the requirements of supersonic flight
In energy and heavy industry :
The main pump shaft of nuclear power plants, the main shaft of wind turbines, etc. are made of corrosion-resistant alloy steel (such as AISI 4340), which can withstand seawater erosion and alternating stress, and the service life is increased by more than 30%
aluminum
Performance: Aluminum alloy has high tensile strength, can withstand heavy loads and impact forces, and has excellent wear resistance. It is not prone to deformation or breakage during long-term use, which can reduce equipment failure rates. The dense oxide film on the surface can resist corrosive media such as moisture, acid and alkali, and salt spray, extending the service life of components. It is especially suitable for harsh environments such as chemical and Marine industries
Aerospace field : Applicable to core load-bearing components such as aircraft landing gear, wing connectors, and spacecraft fuel tanks, which require both lightweight and high load capacity
Energy and Heavy Equipment industry: for wind turbine main shaft bearing rings, nuclear power plant fuel racks and oil pipeline flanges, can withstand high pressure, corrosive medium and long-term alternating stress.
Heavy machinery gear rings and crane load-bearing discs, supporting high torque and impact loads
stainless steel
Performance: The chromium element in stainless steel (content ≥16%) forms a dense chromium oxide passivation film, effectively resisting corrosion from moisture, salt spray and moderate acid and alkali environments, which can extend the service life. It also supports various forming processes such as cold/hot bending, stamping and welding. For complex structures, the processing efficiency is high (for example, 4509 material can be flexibly cut and welded).
Automotive and transportation Field: Typical applications of stainless steel discs in body structural parts, exhaust system pallets, steel pallets for logistics and warehousing, etc. It can achieve lightweight design (compared with cast iron), reduce energy consumption and improve transportation efficiency
Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery
Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment)
Meet the stringent requirements of the oil/gas, nuclear and other industries
For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions
Raw Material Quality Control
We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.
In-Process Quality Monitoring
During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.
Finished Product Quality Inspection
Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.
Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers confidence in our products.
As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.
TIPTOP will always be your reliable partner in the oil and gas industry
For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.
Vacuum smelting (VIM/VAR) : to ensure material purity, reduce impurities, increase forging density and fatigue life .
Deformation strengthening : Cold or hot rolling processes improve surface finish and dimensional accuracy while increasing wear resistance
From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.
Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.
Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.
Performance priority
Recommended material
typical application
High strength + high temperature resistance
GH3625 nickel-based alloy, 40Mn18Cr3 steel
Aircraft engines, nuclear energy equipment
Corrosion resistant + lightweight
316L stainless steel, 5083 aluminum alloy
Ship, chemical pipeline
No magnetic + high strength
MP35N alloy, 20Mn23Al steel
Medical equipment, military components
High temperature + economy
Precipitation hardened stainless steel (17-4PH)
Energy equipment, precision instruments
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