TIPTOP Forged Disks Custom As an important form of metal processing, forged disks have significant advantages in material properties, structural integrity and production flexibility, etc. Forged disks reshape the internal grains of metals through plastic deformation, eliminate casting defects (such as pores and cracks), form a dense and uniform organizational structure, and significantly improve strength, toughness and fatigue life
Our alloy steel coil parts produced by high-precision forging technology feature high strength, wear resistance and impact resistance. They are widely used in heavy machinery, energy equipment and aerospace fields, providing customers with long-lasting and reliable core components, significantly extending the service life of equipment and reducing maintenance costs. Please contact us.
Heavy gas turbine disc forging needs to overcome three technical barriers: large size superalloy smelting, precision die forging and structure control Aluminum and titanium alloys are gradually used in the field of compressor disks, but the high temperature section of gas turbines still relies on nickel-based superalloys.Weight reduction needs to be achieved through structural optimization (such as hollow blades + thin-walled roulette)
Titanium alloy forging disk with light weight, high temperature resistance, biocompatibility and other advantages, in the high-end manufacturing field can not be replaced; Its process needs to take into account thermodynamic control and precision forming, and China's manufacturing technology breakthroughs are promoting its large-scale application in aviation, medical and other scenarios
The forged discs of our company are made of high-quality stainless steel, aluminum alloy and other materials, featuring high strength, high temperature resistance and corrosion resistance. It is applicable to harsh working conditions in energy, aviation, heavy industry, etc., ensuring the long-term stable operation of components.
aluminum disc
Performance: Aluminum alloy has high tensile strength, can withstand heavy loads and impact forces, and has excellent wear resistance. It is not prone to deformation or breakage during long-term use, which can reduce equipment failure rates. The dense oxide film on the surface can resist corrosive media such as moisture, acid and alkali, and salt spray, extending the service life of components. It is especially suitable for harsh environments such as chemical and Marine industries
Aerospace field : Applicable to core load-bearing components such as aircraft landing gear, wing connectors, and spacecraft fuel tanks, which require both lightweight and high load capacity
Energy and Heavy Equipment industry: for wind turbine main shaft bearing rings, nuclear power plant fuel racks and oil pipeline flanges, can withstand high pressure, corrosive medium and long-term alternating stress.
Heavy machinery gear rings and crane load-bearing discs, supporting high torque and impact loads
stainless steel disc
Performance: The chromium element in stainless steel (content ≥16%) forms a dense chromium oxide passivation film, effectively resisting corrosion from moisture, salt spray and moderate acid and alkali environments, which can extend the service life. It also supports various forming processes such as cold/hot bending, stamping and welding. For complex structures, the processing efficiency is high (for example, 4509 material can be flexibly cut and welded).
Automotive and transportation Field: Typical applications of stainless steel discs in body structural parts, exhaust system pallets, steel pallets for logistics and warehousing, etc. It can achieve lightweight design (compared with cast iron), reduce energy consumption and improve transportation efficiency
Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery
Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment)
Meet the stringent requirements of the oil/gas, nuclear and other industries
For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions
Raw Material Quality Control
We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.
In-Process Quality Monitoring
During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.
Finished Product Quality Inspection
Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.
Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers confidence in our products.
As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.
TIPTOP will always be your reliable partner in the oil and gas industry
For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.
From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.
Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.
Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.
Scene requirement
Recommended material
Core advantage
Lightweight + heat dissipation
Aluminum alloy (6061/7075)
Low density, excellent thermal conductivity,Reduce the overall weight of the device
Corrosion resistance + precision
316L stainless steel
Surface oxide film resistant to corrosion,Suitable for high humidity environment
Heavy load + high temperature
Alloy steel (42CrMo),Titanium alloy (TC4)
Tensile strength >1000MPa Resistant to impact and high temperature deformation
High magnetic energy product + low cost
Ndfeb magnet (need coating protection)
Magnetic saturation strength 1.6T,High cost performance
Domain
Application case
More case information
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