Forged Disks manufacturer

TIPTOP According to the selection needs to match the core requirements (such as magnetic properties > corrosion resistance > lightweight), combined with the process cost and mass production scale, for you to choose the best cost-effective solution

The Attribute Advantages of Forged Disks

 

TIPTOP Forged Disks Custom  As an important form of metal processing, forged disks have significant advantages in material properties, structural integrity and production flexibility, etc. Forged disks reshape the internal grains of metals through plastic deformation, eliminate casting defects (such as pores and cracks), form a dense and uniform organizational structure, and significantly improve strength, toughness and fatigue life ‌

 

Different forged Disks Products

Our alloy steel coil parts produced by high-precision forging technology feature high strength, wear resistance and impact resistance. They are widely used in heavy machinery, energy equipment and aerospace fields, providing customers with long-lasting and reliable core components, significantly extending the service life of equipment and reducing maintenance costs. Please contact us.

Heavy-Duty Gas Turbine Disc Forging

Heavy gas turbine disc forging needs to overcome three technical barriers: large size superalloy smelting, precision die forging and structure control Aluminum and titanium alloys are gradually used in the field of compressor disks, but the high temperature section of gas turbines still relies on nickel-based superalloys.Weight reduction needs to be achieved through structural optimization (such as hollow blades + thin-walled roulette) ‌

Customized Titanium Alloy Forgings Forged Titanium Discs for Petrochemical Industry

Titanium alloy forging disk with light weight, high temperature resistance, biocompatibility and other advantages, in the high-end manufacturing field can not be replaced; Its process needs to take into account thermodynamic control and precision forming, and China's manufacturing technology breakthroughs are promoting its large-scale application in aviation, medical and other scenarios ‌

The Material of the Forged Disks

The forged discs of our company are made of high-quality stainless steel, aluminum alloy and other materials, featuring high strength, high temperature resistance and corrosion resistance. It is applicable to harsh working conditions in energy, aviation, heavy industry, etc., ensuring the long-term stable operation of components.

aluminum disc

Performance: Aluminum alloy has high tensile strength, can withstand heavy loads and impact forces, and has excellent wear resistance. It is not prone to deformation or breakage during long-term use, which can reduce equipment failure rates. The dense oxide film on the surface can resist corrosive media such as moisture, acid and alkali, and salt spray, extending the service life of components. It is especially suitable for harsh environments such as chemical and Marine industries

Aerospace field ‌ : Applicable to core load-bearing components such as aircraft landing gear, wing connectors, and spacecraft fuel tanks, which require both lightweight and high load capacity
Energy and Heavy Equipment ‌ industry: for wind turbine main shaft bearing rings, nuclear power plant fuel racks and oil pipeline flanges, can withstand high pressure, corrosive medium and long-term alternating stress.
Heavy machinery gear rings and crane load-bearing discs, supporting high torque and impact loads

stainless steel disc

Performance: The chromium element in stainless steel (content ≥16%) forms a dense chromium oxide passivation film, effectively resisting corrosion from moisture, salt spray and moderate acid and alkali environments, which can extend the service life. It also supports various forming processes such as cold/hot bending, stamping and welding. For complex structures, the processing efficiency is high (for example, 4509 material can be flexibly cut and welded).

Automotive and transportation ‌ Field: Typical applications of stainless steel discs ‌ in body structural parts, exhaust system pallets, steel pallets for logistics and warehousing, etc. It can achieve lightweight design (compared with cast iron), reduce energy consumption and improve transportation efficiency

Custom Service Options for Forged DISC

  •  Our advanced forging technology can create unique products, parts and shapes for a variety of industries and applications.
  •  With more than two decades of experience, we have the knowledge and expertise to manufacture custom forgings to the exact specifications of your project.
  • TIPTOP also offers a variety of additional services to enhance the quality and value of your  shaft disks

Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery

Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment) ‌

Meet the stringent requirements of the oil/gas, nuclear and other industries

For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions ‌ ‌

DISC Forgings Quality Control Process

Raw Material Quality Control

We strictly approve raw material suppliers and conduct chemical composition analysis and visual inspections on incoming raw materials. This ensures the quality of raw materials, guaranteeing product quality from the source.

In-Process Quality Monitoring

During production, we strictly monitor the quality of each process, including dimensional checks and surface quality inspections. We promptly correct any issues found to ensure stable and controllable production processes.

Finished Product Quality Inspection

Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing. This ensures each product meets standards in performance and quality, giving customers confidence in our products.

Raw Material Quality Control

We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.

In-Process Quality Monitoring

During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.

Finished Product Quality Inspection

Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.

Testing Equipment for Forged Disks

Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers confidence in our products.

Thread detector

  • Accurately measure thread parameters
  • ‌Automatically determines thread integrity

spectrograph

  • Accurate testing of raw material composition
  • Dynamic monitoring of production process
  • Finished product quality conformance verification

Carbon sulfur analyzer

  • Precise control of material composition
  • Optimize the smelting and forging process
  • Quality traceability and standardization certification

Universal testing machine

  • multi-dimensional mechanical properties test
  • High temperature and high pressure environment simulation
  • Precision control and data acquisition

Nondestructive testing

  • Defect detection and location
  • Material performance evaluation
  • Geometric parameter measurement
  • Dynamic monitoring and prediction

Metallographic microscope

  • Analysis of microstructure
  • Defect and contamination detection
  • Whole process data support

OUR CUSTOMERS

Reputation certification

Our ISO certificate

As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.

International Customers

TIPTOP will always be your reliable partner in the oil and gas industry

For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.

The Forging Process of Forging disks

Technical Force

From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.

Quality Assurance

Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.

Integrated Supply Service

Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.

Suitable for typical application scenarios

Scene requirement

Recommended material

Core advantage

Lightweight + heat dissipation

Aluminum alloy (6061/7075)

Low density, excellent thermal conductivity,Reduce the overall weight of the device

Corrosion resistance + precision

316L stainless steel

Surface oxide film resistant to corrosion,Suitable for high humidity environment

Heavy load + high temperature

Alloy steel (42CrMo),Titanium alloy (TC4)

Tensile strength >1000MPa Resistant to impact and high temperature deformation

High magnetic energy product + low cost

Ndfeb magnet (need coating protection)

Magnetic saturation strength 1.6T,High cost performance

Typical application scenario

Domain ‌

‌ Application case ‌

More case information

aerospace

 

Engine fan blade, compressor disc

 

Energy equipment

 

Gas turbine turbine wheel, wind power flange ring

 

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