Made of high-strength alloy steel/titanium alloy and other materials, combined with precision forging processes (such as ring rolling and radial forging), the product ensures high density, excellent mechanical properties, fatigue resistance, high temperature and high pressure resistance, and is suitable for extreme working conditions. We support the production of large-sized (with a diameter of over 10 meters) and complex-shaped ring parts, with a dimensional accuracy of ±1mm, meeting your diverse needs.
By adopting precision forging processes (such as ring rolling and ring of forging osrs), the material has high density and excellent mechanical properties, is fatigue-resistant and corrosion-resistant, and can produce large ring parts with diameters ranging from 0.5 meters to 12 meters. We support irregular and non-standard designs and match the customer’s drawing requirements. Welcome to communicate your needs at any time and create a win-win cooperation together!
Lightweight field : aerospace structural parts (such as aircraft door rings), new energy vehicle battery brackets, radiator sealing rings. heavy duty industry : wind power bearing ring (42CrMo), construction machinery gear ring, mining equipment connection ring. strong corrosive environment : chemical reactor flange ring, ship valve ring, food processing equipment seal ring (316L intergranular corrosion resistance).
We use materials such as aluminium alloy, alloy steel, stainless steel and titanium steel. In the forging of shaft products, the combination of material properties and process innovation can form differentiated competitiveness in terms of lightweight, corrosion resistance, high reliability and cost-effectiveness. According to your industry requirements, we can customize material solutions. Achieve the best performance.
Aluminum Ring
Performance: aluminum d rings has the advantage of LIGHTWEIGHT, with a density of only 1/3 that of steel, can significantly reduce product weight, improve transportation efficiency and save energy consumption . Moreover, it not only has high strength and rigidity, surpassing ordinary steel, but also meets the requirements of high loads. It is also corrosion-resistant and stable in natural environments and chemical media. The surface oxide film can further enhance protection and extend the service life of components
In aerospace :
Youdaoplaceholder0 aluminium rings are used in landing gear, engine dynamic/static rings, fuselage frames, satellite casings, etc. It can not only enhance fuel efficiency, provide high-strength support for extreme loads, but also resist corrosion and adapt to complex space environments
New energy equipment field:
Youdaoplaceholder0 for wind turbine main shaft rings, nuclear power pressure vessel support rings, hydrogen storage tank heads, etc. : It has the advantages of high reliability to meet extreme working conditions and lightweight to reduce installation and maintenance costs
alloy ring
Performance: The alloy ring refines the grain through forging process, significantly enhancing tensile strength, toughness and fatigue resistance. It can withstand heavy loads and alternating stresses, and is suitable for high-strength scenarios such as nuclear power pressure vessels and wind power main shafts. And through the optimization of alloying elements (such as chromium and nickel), it can maintain stable performance in humid, acidic, alkaline and Marine environments, reducing the risk of rust. By combining the optimization of alloying elements with forging processes, alloy steel rings can provide solutions that are both strong, durable and economical
In the aerospace field: Alloy rings are suitable for
The casing of aero engines, structural components of aerospace rockets and missile casings, etc., meet the requirements of lightweight and high strength
Can be used in heavy machinery and lifting and transportation for large bearings, gear rings and slewing bearings to withstand high torque and alternating loads. Alloy steel rings, with their outstanding performance, are widely used and provide significant value to customers
stainless steel rings
Performance: Stainless steel, through the dense chromium oxide layer (passivation film) formed by chromium element, can effectively resist corrosive media such as moisture, acid, alkali and salt spray, extend the service life of the ring parts in chemical, Marine and other environments, and can withstand high pressure in the forging process and heavy loads in subsequent use, maintaining mechanical stability in both high and low temperature environments. The stainless steel ring material can significantly enhance the reliability, durability and market competitiveness of forged products.
PETROCHEMICAL and energy : Stainless steel rings are available for
Pipe flanges, reactor sealing rings, high-temperature valve components, etc. It has corrosion resistance, ensuring the long-term stable operation of the system and reducing the cost of downtime and maintenance
Covering the complete technology chain of material selection, process simulation and finished product inspection, we provide a quality assurance system based on international standards such as ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 to ensure the reliability of products from development to delivery
Equipped with an experienced team of engineers to support the optimization of forging solutions under complex working conditions (such as high temperature/pressure/corrosion environment)
Meet the stringent requirements of the oil/gas, nuclear and other industries
For wind power/nuclear power and other special scenarios, the development of salt spray corrosion resistance, high temperature resistance and other special alloy forging solutions
Raw Material Quality Control
We strictly approve raw material suppliers and
conduct chemical composition analysis and
visual inspections on incoming raw materials.
This ensures the quality of raw materials,
guaranteeing product quality from the source.
In-Process Quality Monitoring
During production, we strictly monitor the
quality of each process, including dimensional
checks and surface quality inspections.
We promptly correct any issues found to ensure
stable and controllable production processes.
Finished Product Quality Inspection
Before product release,we conduct comprehensive quality inspections, including
hardness testing, flaw detection, and
mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers
confidence in our products.
Before product release,we conduct comprehensive quality inspections, including hardness testing, flaw detection, and mechanical properties testing.
This ensures each product meets standards in performance and quality, giving customers confidence in our products.
As an ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018 certified forging manufacturer, we embody global standards for quality precision, sustainable operations and workplace safety.
TIPTOP will always be your reliable partner in the oil and gas industry
For overseas,Our products are mainly exported to North America, Central Asia, and the Middle East, including the United States, Canada, Russia, Kazakhstan, the United Arab Emirates, Kuwait, Saudi Arabia, Oman, Malaysia, India Indonesia, and other countries.
From raw materials, forging process,heat treatment, machining, etc., we have experts to provide strong technical support. In addition to industry standard products,we provide customization and R&D services.
Each product undergoes strict quality testing, we accept any third party inspection and each product can be supplied with prolonged or separate test coupon for customer to recheck.
Long-term cooperation with high- quality raw material mills & stockists to ensures efficient material supply.Close cooperation with API machine shops, can support finished products supply.
dimension
aluminum alloy
Steel
Stainless steel
material utilization rate
350-500℃ (mainly cold/warm forging)
1000-1200℃ (large tonnage hydraulic press required)
1100-1250℃ (grain boundary corrosion control required)
| material utilization rate |
High (up to 85% or more, easy to form)
Medium (70-80%, trimming required)
Low (60-70%, forging hardening requires multiple anneals)
| mold cost |
Low (good ductility, long die life)
High (high temperature and high pressure mold loss fast)
High (high-temperature alloy mold required)
86-538-6368027
